6. PM and PDM Preventive And Predictive Maintenance
Topic 6 - PREVENTIVE AND PREDICTIVE MAINTENANCE
INTRODUCTION
Preventive maintenance (PM) is a schedule of planned maintenance actions aimed at the prevention of breakdowns and failures. The goal of preventive maintenance is to prevent the failure of equipment before it actually occurs.
It is designed to preserve and enhance equipment reliability by replacing worn components before they actually fail. Preventive maintenance activities include equipment checks, service overhaul at specified periods, oil changes and lubrication.
Predictive maintenance (PDM) is the measurement of equipment, under operating conditions, to detect symptoms that are “out of line” with physical parameters and classify the causes.Predictive inspections are performed while equipment are operating, thereby minimizing disruption of normal system operations. Adoption of Predictive maintenance of equipment can result in substantial cost savings and higher system reliability.
This training is designed to teach the participants on how to perform effective preventive and predictive maintenance on equipment as to prevent machine failures.
WHO SHOULD ATTEND
This course is designed for:
OBJECTIVES
After attending this training, the participants will be able to:
METHODOLOGY
Training will be conducted in form of classroom lecture, discussions, and practical approach at production floor
DURATION
The duration of the course is 2 days.
ABOUT THE FACILITATOR
This course will be conducted by Mr W.E, who had worked in plant maintenance and engineering divisions for over 20 years and was involved in machinery installation, maintenance and safety handling of equipment. He was responsible for the implementation of good maintenance practices which include the set up of MIT (Machine Inspection Team),Preventive, Predictive and the implementation of Autonomous Maintenance and TPM at a MNC factory.
His training is of practical approach, hands on and fun learning. He is a certified PSMB trainer.
COURSE CONTENT
DAY 1
DAY 2
INTRODUCTION
Preventive maintenance (PM) is a schedule of planned maintenance actions aimed at the prevention of breakdowns and failures. The goal of preventive maintenance is to prevent the failure of equipment before it actually occurs.
It is designed to preserve and enhance equipment reliability by replacing worn components before they actually fail. Preventive maintenance activities include equipment checks, service overhaul at specified periods, oil changes and lubrication.
Predictive maintenance (PDM) is the measurement of equipment, under operating conditions, to detect symptoms that are “out of line” with physical parameters and classify the causes.Predictive inspections are performed while equipment are operating, thereby minimizing disruption of normal system operations. Adoption of Predictive maintenance of equipment can result in substantial cost savings and higher system reliability.
This training is designed to teach the participants on how to perform effective preventive and predictive maintenance on equipment as to prevent machine failures.
WHO SHOULD ATTEND
This course is designed for:
- Maintenance Technicians
- Maintenance Executives
- Maintenance Supervisors
OBJECTIVES
After attending this training, the participants will be able to:
- Apply preventive maintenance on equipment to prevent failures
- Do proper checking on machinery components
- Develop effective lubrication program to increase machine reliability
- Know the correct method of replacing defective component.
- Understand the link between preventive & predictive maintenance.
- Learn various preventive & predictive maintenance tools and application
- Develop effective PM & PDM program
- Explain and display visual controls of PM & PDM related data.
METHODOLOGY
Training will be conducted in form of classroom lecture, discussions, and practical approach at production floor
DURATION
The duration of the course is 2 days.
ABOUT THE FACILITATOR
This course will be conducted by Mr W.E, who had worked in plant maintenance and engineering divisions for over 20 years and was involved in machinery installation, maintenance and safety handling of equipment. He was responsible for the implementation of good maintenance practices which include the set up of MIT (Machine Inspection Team),Preventive, Predictive and the implementation of Autonomous Maintenance and TPM at a MNC factory.
His training is of practical approach, hands on and fun learning. He is a certified PSMB trainer.
COURSE CONTENT
DAY 1
- Maintenance Function
- Maintenance performance
- 3 maintenance routine
- Inspection of equipment
- Roles & Responsibilities of a Technician
- Causes of breakdown.
- 6 Maintenance evaluation factors
- Types of maintenance practices
- Preventive maintenance
- Breakdown maintenance
- Preventive maintenance
- Predictive maintenance
- Class activity
- 6 Steps to implementing preventive maintenance
- Developing equipment list.
- Establishing (History sheet) master records for equipment.
- Developing PM schedule.
- Developing PM routines check list for daily, weekly and monthly
- Plan and schedule routines.
- Doing PM activity
- Shopfloor Practical
- Spare part control in PM
- Visual control of spare parts in store
- Preparation of replacement part for PM activity
- Reliability test of parts prior to installation
- Practical activity
DAY 2
- Preventive maintenance in Rotating Equipment
- Bearing Maintenance
- Causes of bearing failures
- The need for cleaning & lubrication
- Lubrication frequency and methods
- Belting Maintenance
- Types of belt drives
- Causes of failures
- Good practice in belt drive maintenance
- Gearbox Maintenance
- Seals & Gaskets
- Oil level, breather plug
- Causes of failures
- Oil change periods
- Production floor practical
- Benefits of Predictive Maintenance
- Reactive and proactive approach
- Reliability improvement tool
- Benefit of total plant Pdm Program
- Class activity
- Predictive Maintenance Tools
- Vibration monitoring
- Thermography
- Oil sampling and Oil analysis
- Process Parameters
- Visual Inspection
- Practical activity
- Total Plant Predictive Maintenance Program
- Effective planning & scheduling
- Preventive maintenance tasks
- Record keeping and Visual displays
- CMMS database
